Digital Rotary Sublimation Transfer Machine (Deluxe Edition) ZS-BD
Equipment Model:ZS-BD
The ZS-BD Digital Rotary Sublimation Transfer Machine (Deluxe Edition) features a 2200mm wide-format design, offering 1000/1200/1500mm rollers, 96/120/146 kW power ratings, and a maximum speed of 2000 m/h. It is equipped with a dedicated electrical cabinet, double-layer rollers, a full-oil tank, automatic edge alignment, electric loading and unloading, post-print cooling, and a PLC control system, making it ideal for high-throughput continuous roll-to-roll sublimation printing.
Rotary Sublimation Transfer Machine
Designing Equipment to Meet Actual Production Goals
The ZS-BD Digital Sublimation Roll-to-Roll Printer (Deluxe Edition) is designed for 2200mm wide-format, continuous, and highly automated digital printing production. It offers three drum diameters: 1000mm, 1200mm, and 1500mm,with a maximum production speed of up to 2,000 m/h.The machine features a standalone electrical cabinet, double-layer rollers, and a full-oil tank. It is equipped with automatic feed and alignment, automatic edge alignment, automatic flattening, electric loading/unloading assistance, and a cooling and fabric-laying system at the output. Timed start/stop and remote debugging are enabled via a PLC system, making it ideal for high-throughput roll-to-roll printing, transfer printing, and color development processes.
Equipment Advantages
- Separate Electrical Cabinet Design:The control system is housed separately from the main equipment, facilitating daily maintenance and reducing electromagnetic interference, thereby enhancing operational stability.
- Double-layer roller structure:The inner and outer surfaces of the rollers are precision-machined on a lathe, ensuring more uniform heat distribution and producing more vibrant transfer results, while also reducing heat loss and improving energy efficiency.
- Full-Oil Tank Design:The full-oil heat-transfer structure minimizes temperature differences across the drum surface and ensures uniform heating, which helps maintain consistent color and continuous production quality.
- Automatic Fabric Handling:Supports automatic feeding, automatic edge alignment, and automatic flattening, reducing fabric wrinkles and misalignment issues to ensure smoother and more stable fabric feeding.
- Automatic Feed and Discharge Assistance:Equipped with electric fabric loading/unloading assistance, discharge cooling, and fabric spreading devices, these features reduce the need for manual intervention and enhance the automation level and production efficiency of the entire production line.
- PLC Intelligent Control:The PLC control system supports scheduled start-up and shutdown, as well as remote debugging, facilitating equipment management and process parameter maintenance.
Core Configuration
- Touchscreen Control Panel:Centralized display and configuration of equipment operating status; intuitive operation facilitates process parameter management.
- Standalone Electrical Cabinet:Electrical components are centrally arranged, facilitating inspection and maintenance while reducing electromagnetic interference.
- Fabric Loading and Unloading Device:The electric-assisted loading and unloading mechanism reduces manual labor and improves roll changeover and material handling efficiency.
- Hydraulic Web Guiding:Provides automatic edge alignment of the web, reducing skew and wrinkles to ensure stable continuous production of wide-width materials.
Stable Transfer Configuration
The equipment is compatible with proven configurations, including DuPont raw material felts, pressure-holding cylinders, dual-roll fabric take-up systems, and imported electrical components. The pressure-holding cylinders maintain pressure at required positions, while the dual-roll structure enables fabric take-up within the machine frame. Combined with high-precision electrical components, these features enhance the stability of continuous production and facilitate maintenance.
Applicable Industries and Use Cases
This machine is a Rotary Sublimation Transfer Machine suitable for processing apparel fabrics, home textiles, curtains, bedding, and other applications. It is ideal for continuous transfer printing of apparel fabrics, home textiles, and industrial textiles, as well as for batch orders with high requirements for color consistency and production capacity.The machine’s main specifications include a fabric width of 2200 mm, a production speed of 880–2000 m/h, and a power rating of 96 / 120 / 146 kW.Before mass production, it is recommended to conduct test runs using actual materials to verify the fabric width, pattern, target production capacity, and process parameters such as temperature, pressure, and speed.
Technical Specifications
| Name | Digital Roller Printing Machine (Deluxe Edition) | ||
|---|---|---|---|
| Model | ZS-BD | ||
| Cylinder Diameter | 1000 mm | 1,200 mm | 1500 mm |
| Web Width | 2,200 mm | 2,200 mm | 2,200 mm |
| Voltage | 380 V | 380 V | 380 V |
| Power | 96 kW | 120 kW | 146 kW |
| Speed | 880–1,080 m/h | 1,400–1,500 m/h | 1,800–2,000 m/h |
Note:The above specifications are for reference purposes based on standard configurations. Actual drum diameter, web width, power, automation configuration, and on-site installation conditions may be confirmed and customized based on material, production capacity, and site conditions; final specifications are subject to the technical proposal and contract.
Operating and Safety Instructions
The equipment uses a heat transfer oil drum for heating; the drum, heating elements, and oil lines reach high temperatures during operation. Protective gloves must be worn during operation and cleaning; direct contact with the drum and oil line components is strictly prohibited.Before loading, unloading, replacing the felt, or adjusting the web width, the equipment must be shut down, and it must be confirmed that the drum has come to a complete stop and the temperature is within a safe range.Pneumatic pressure-application areas involve pinching hazards; under no circumstances should hands be inserted between the drum and the pressure rollers during operation. Depressurize the system before adjusting air pressure or servicing the air lines. The equipment must be reliably grounded and wired by a qualified electrician; keep the electrical cabinet dry and clean.Routine inspections should be conducted in accordance with the manual to check the heat transfer oil level, blanket tension, and air shafts; if oil leakage, unusual noises, or abnormal temperature fluctuations are detected, shut down the machine immediately for maintenance. This machine has a power rating of 96 / 120 / 146 kW; before wiring, verify that the workshop’s power capacity meets the requirements.
Selection Recommendations
When selecting a model, first confirm the fabric width, pattern, and target production capacity. This machine has a maximum width of 2200 mm;power configurations are 96 / 120 / 146 kW, and production speeds range from 880 to 2000 m/h. Select the appropriate configuration based on actual processing dimensions and production capacity goals; if the specifications are insufficient, choose a model from the same series with a wider working width or higher power rating.In addition, verify the workshop’s power capacity, equipment layout, and loading/unloading space, and ensure sufficient room is reserved for routine maintenance.
Applications
Suitable for wide-width continuous printing, heat transfer, and dyeing of apparel fabrics, home textiles, curtains, bedding, advertising banners, flags, handicrafts, and other roll materials. Before commencing full-scale production, it is recommended to provide material samples for test runs to confirm process parameters such as temperature, pressure, speed, and tension.
ZS-BD Configuration Description
This page details the deluxe configuration of the ZS-BD digital roller printing machine, featuring a 2200mm print width and a maximum production capacity of 2000m/h. It differs from the previously released standard ZS-BD roller transfer machine in terms of roller diameter, print width, power, and speed.When selecting a model, please confirm the specific configuration based on material width, target production capacity, and automation requirements.
To compare with other models, please refer tothe ZS-BD Standard Cylinder Transfer Printer (Deluxe Edition), the ZS-BC Rotary Sublimation Transfer Machine (Deluxe Edition),the ZS-BA Rotary Digital Sublimation Printing Machine (Foil Stamping Machine), orthe ZS-BF Wide-Format Digital Rotary Sublimation Transfer Machine. You may alsocontact usfor ZS-BD digital roller printer selection recommendations, production capacity assessments, and sample printing solutions.
Configured for stable mass production
- Independent electrical cabinet design for easy maintenance and reduced electromagnetic interference
- Precision-machined double-layer rollers ensure even heat distribution, vibrant transfer printing, and energy savings
- Full-oil tank design minimizes temperature fluctuations and ensures consistent color reproduction
- Automatic feed alignment, automatic edge alignment, and automatic flattening
- Electric-assisted fabric loading and unloading reduces manual labor
- Fabric-exit cooling and fabric-laying devices enhance automation
- PLC control system supports scheduled start/stop and remote debugging
- Touchscreen control, independent electrical cabinet, and hydraulic web guiding
- Supports DuPont felts, pressure-holding cylinders, dual-roller fabric take-up, and imported electrical components
Matching Processes to Material Properties
Expand Modules According to Production Line Requirements
Frequently Asked Questions About “Rotary Sublimation Transfer Machine”
12 What is the difference between a prototype machine and a mass-production machine, and how should I choose between them?
The ZS-BA1 proofing machine has a drum diameter of 200 mm and is available in two effective widths: 1,200 mm and 1,700 mm. It is used to validate process parameters and for small-b… Read the full answer
13 What is the maximum transfer width? Can it be customized?
Standard widths include 1,200 mm and 1,700 mm, among others. Both the width and the roller dimensions can be customized to order, with rollers available in widths up to 6 meters an… Read the full answer
14 How long does it take for the machine to heat up? Does the temperature remain stable during production?
Heat transfer oil-heated models (such as the ZS-BA1) can reach 200°C in approximately 45 minutes. They are equipped with an automatic alarm system that displays the temperature in… Read the full answer
15 What are the consumables used in heat transfer printing? Do the blankets need to be replaced frequently?
The main consumables are transfer paper and felt belts. The paper is disposable, while the felt belts are replaced periodically. The ZS-BA1 uses DuPont felt with a thickness of 10… Read the full answer
16 How wide can the width of a mass-produced model be?
The Apparel Edition ZS-BA measures 1700 / 1900 mm, the Professional Edition ZS-BB covers 1300–3300 mm, the Deluxe Edition ZS-BC is 2000 mm, the Extra-Wide Edition ZS-BF reaches 330… Read the full answer
17 What levels of speed and output can mass-produced models achieve?
Production models range in speed from 90 m/h to 1,600 m/h; the Deluxe ZS-BC model has a maximum speed of 1,600 m/h, while the Digital Deluxe ZS-BD model reaches a maximum of 2,000… Read the full answer
18 Drum diameters vary in size. How should you choose the right one?
Drum diameters range from 270 mm to 1,500 mm: the Standard Edition and Professional Edition typically range from 270 to 800 mm, the Deluxe ZS-BC model comes in 800, 1000, and 1200… Read the full answer
19 Do mass-produced models have high power output? What are the requirements for power supply and installation space?
The power ratings of our mass-produced models range from 13 kW to 146 kW; larger models typically operate on 380 V three-phase power. Before you place an order, we will provide a c… Read the full answer
20 Can the large machine be equipped with automatic unwinding, rewinding, and web guiding?
Yes. Mass-production models are typically equipped with dual stations or automatic unwinding and rewinding systems, and both tension control and web guiding can be adjusted accordi… Read the full answer
21 Can a digital rotary press perform hot stamping?
Yes. The ZS-BA Heat Sublimation Roller Digital Printing Machine (Hot Stamping Machine) supports both hot stamping and heat transfer processes, with a print width of 1,300–2,000 mm… Read the full answer
22 What products is the extra-wide 3,300 mm model designed for?
The ZS-BF is a 3,300-mm ultra-wide-width machine equipped with double-layer rollers, primarily used for the continuous production of wide-width fabrics such as home textiles and be… Read the full answer
23 What products are small drum machines and dedicated mouse pad machines each suitable for?
The small-format roller machine has an effective heating area of 200 × 700 mm, 6 kW, and a compact footprint, making it suitable for prototyping, small cut pieces, and narrow items… Read the full answer
Inquire about the detailed specifications for this device
Please provide us with the material, roll width, speed, and target production capacity, and our engineers will evaluate the equipment configuration and delivery time.
- One-on-One Engineer Evaluation
- Configuration Plan Based on Materials and Production Capacity
- We will respond within one business day
You can also contact us directly
- Email [email protected]
- Phone +86 13713137075
- WhatsApp +86 13713137075
