Rotary Sublimation Transfer Machine (Deluxe Edition) ZS-BC
Equipment Model:ZS-BC
The ZS-BC Rotary Sublimation Transfer Machine (Deluxe Edition) offers roller diameters of 800, 1000, and 1200 mm, an effective transfer width of 2000 mm, and a maximum production speed of 1600 m/h. It features fully automatic blanket tracking, automatic feed, retraction, and disengagement, four sets of pneumatic pressure systems, five aluminum alloy air shafts, and double-layer rollers. It is suitable for high-volume transfer printing production of apparel, home textiles, footwear and headwear, toys, handicrafts, and promotional items.
Rotary Sublimation Transfer Machine
Designing Equipment to Meet Actual Production Goals
The ZS-BC Rotary Sublimation Transfer Machine (Deluxe Edition) is designed for high-volume, continuous heat transfer printing, offering three drum diameters—800 mm, 1,000 mm, and 1,200 mm—and an effective transfer width of 2,000 mm.The machine is available in power ratings of 68 kW, 100 kW, and 113 kW, with a maximum production speed of 1,600 m/h. Equipped with automatic edge alignment, automatic feed/retract, and automatic disengagement systems, it is suitable for high-volume processing of apparel, home textiles, footwear and headwear, toys, handicrafts, and promotional items.
Equipment Advantages
- Fully automated protection, stable and durable:Comes standard with high-grade 100% aramid felts that are heat-resistant, highly resilient, and wear-resistant; the intelligent web-guiding system effectively prevents felt misalignment, deformation, and damage.The felt can automatically advance and retract and disengage automatically during shutdowns or malfunctions, eliminating the need to wait for cooling; it precisely maintains uniform tension, reducing wear and extending service life.
- High Efficiency and Energy Savings, Reducing Operating Costs:The blanket coverage rate reaches 50%, expanding the effective working area. This enhances output and speed while ensuring quality and reducing heat loss from the rollers. The machine’s overall utilization is higher, saving approximately 30% in electricity compared to conventional models.
- Dual-station production enhances operational efficiency:Featuring dual fabric roll feeders, dual pattern paper feeders, and a dual-station discharge structure, the system allows for advance material preparation and rapid material changes, reducing downtime and idle time, ensuring continuous production, and significantly improving overall operational efficiency.
- Safe, Stable, and Reliable Operation:Equipped with shutdown protection, over-temperature alarms, and a fume extraction system to reduce the risks of accidental contact, high-temperature malfunctions, and oil fume contamination; the independent, enclosed electrical cabinet is insulated against heat and oil fumes and features a cooling fan.The Teflon rollers are highly durable, wear-resistant, and non-stick, while the large-diameter bearings ensure more stable blanket tension and more uniform transfer results.
- User-Friendly Design for Simpler Operation:A dedicated fabric loader allows fabric to be placed without punching holes; it is length-adjustable and easy to install; the V-shaped paper collection trough simplifies the process of changing rolls when the roll is full; winding speed can be independently adjusted via a variable-frequency drive to accommodate different materials and process requirements.
Core Configuration
- Four sets of pneumatic pressure units:Pressure is adjustable, and the front silicone roller applies pressure to ensure superior transfer results.
- Intelligent Control Panel:Imported temperature controllers and speed regulators, combined with smart voltmeters and ammeters, provide real-time monitoring of operating data.
- Five aluminum alloy air shafts:Used separately for winding transfer paper and product paper, ensuring tighter and flatter winding while reducing roll-change time.
- Independent Oil Tank:Utilizes Italian “full-oil” technology for easy heat transfer oil replenishment, featuring automatic valve shut-off, pressure relief, explosion protection, and high safety standards.
- Double-layer roller:Italian full-oil technology keeps temperature deviations within ±1°C, ensuring more uniform heat distribution and color-consistent transfer results.
Applicable Industries and Use Cases
This machine is a Rotary Sublimation Transfer Machine suitable for processing applications such as apparel, home textiles, handbags, and toys. It is ideal for the continuous transfer printing of apparel fabrics, home textiles, and industrial textiles, as well as for batch orders with high requirements for color consistency and production capacity.The machine’s main specifications include a web width of 2000 mm, a production speed of 800–1600 m/h, and a power rating of 68 / 100 / 113 kW.Before mass production, it is recommended to conduct test runs using actual materials to verify the fabric width, pattern, and target production capacity, as well as process parameters such as temperature, pressure, and speed.
Technical Specifications
| Item | Specification 1 | Specification 2 | Specification 3 |
|---|---|---|---|
| Name | Roller Transfer Printer (Deluxe Edition) | ||
| Model | ZS-BC | ||
| Drum Diameter | 800 mm | 1000 mm | 1200 mm |
| Effective Width | 2,000 mm | 2,000 mm | 2,000 mm |
| Voltage | 380 V | 380V | 380 V |
| Power | 68 kW | 100 kW | 113 kW |
| Speed | 800–1,100 m/h | 1,200–1,600 m/h | 1,200–1,600 m/h |
| Installation Dimensions | 4,950 × 2,850 × 1,980 mm | 5,500 × 3,000 × 2,300 mm | 6,000 × 3,000 × 2,600 mm (main unit) 1,010 × 610 × 1,220 mm (control cabinet) |
| Packaging Dimensions | 3000 × 1450 × 2200 mm | 3150 × 2150 × 2500 mm | 3050 × 2300 × 2700 mm (main unit) 1490 × 700 × 560 mm (control cabinet) |
| Weight | 3,300 kg | 4,800 kg | 5,500 kg |
Note:The above specifications are for reference purposes only for the standard configuration. Actual drum diameter, web width, power, voltage, installation dimensions, and automation configurations can be confirmed and customized based on material, production capacity, and on-site conditions.
Operating and Safety Instructions
The equipment uses a heat transfer oil drum for heating; the drum, heating elements, and oil lines reach high temperatures during operation. Protective gloves must be worn during operation and cleaning, and direct contact with the drum and oil line components is strictly prohibited.Before loading, unloading, replacing the felt, or adjusting the web width, the equipment must be shut down, and it must be confirmed that the drum has come to a complete stop and the temperature is within a safe range.Pneumatic pressure-application areas involve pinching hazards; under no circumstances should hands be inserted between the drum and the pressure rollers during operation. Always relieve pressure before adjusting air pressure or servicing the pneumatic system. The equipment must be reliably grounded and wired by a qualified electrician; the electrical cabinet must be kept dry and clean.Routine inspections, as specified in the manual, should be conducted to check the heat transfer oil level, blanket tension, and air shafts. In the event of oil leaks, unusual noises, or abnormal temperature fluctuations, the machine must be shut down immediately for inspection and repair. This machine has a power rating of 68 / 100 / 113 kW; before wiring, verify that the workshop’s power supply capacity meets the requirements.
Selection Recommendations
When selecting a model, first confirm the fabric width, pattern, and target production capacity. This machine has a maximum width of 2000 mm;power configurations are 68 / 100 / 113 kW, and the production speed ranges from 800 to 1600 m/h. Select the appropriate configuration based on actual processing dimensions and production capacity goals; if the specifications are insufficient, choose a model from the same series with a wider working width or higher power rating.In addition, verify the workshop’s power capacity, equipment layout, and loading/unloading space, and ensure sufficient room is reserved for routine maintenance.
Applications
Suitable for heat transfer printing on various garments, home textiles, handbags, toys, footwear and headwear, handicrafts, gifts, and promotional items; it can also be used for continuous printing and transfer production on related roll materials depending on the material and process.
To compare different configurations, please refer tothe ZS-BA Rotary Sublimation Transfer Machine (Apparel Edition) or the ZS-BB Rotary Sublimation Transfer Machine (Professional Edition). You may alsocontact usfor model selection recommendations, production capacity assessments, and sample production solutions for the Deluxe Edition.
Configured for stable mass production
- Fully automatic edge alignment, feed/retract, and automatic disengagement reduce wear and extend service life
- High-grade 100% aramid blanket—heat-resistant, highly resilient, and wear-resistant
- Blanket coverage reaches 50%, saving approximately 30% in energy consumption compared to conventional models
- Dual fabric rolls, dual patterned paper, and dual-station discharge structure support continuous production
- Four sets of pneumatic pressure units with adjustable pressure; front-mounted silicone rollers enhance transfer quality
- Imported temperature controllers, speed regulators, and intelligent voltage/current display systems
- Five aluminum alloy air shafts ensure tighter, flatter winding
- Italian full-oil independent oil tank and double-layer roller, with temperature control accuracy within ±1°C
- Teflon rollers, large-diameter bearings, and an independent, enclosed electrical cabinet ensure stability and durability
- Dedicated fabric feeder, V-shaped paper-receiving trough, and independent variable-frequency speed control for easier operation
Matching Processes to Material Properties
Expand Modules According to Production Line Requirements
Frequently Asked Questions About “Rotary Sublimation Transfer Machine”
12 What is the difference between a prototype machine and a mass-production machine, and how should I choose between them?
The ZS-BA1 proofing machine has a drum diameter of 200 mm and is available in two effective widths: 1,200 mm and 1,700 mm. It is used to validate process parameters and for small-b… Read the full answer
13 What is the maximum transfer width? Can it be customized?
Standard widths include 1,200 mm and 1,700 mm, among others. Both the width and the roller dimensions can be customized to order, with rollers available in widths up to 6 meters an… Read the full answer
14 How long does it take for the machine to heat up? Does the temperature remain stable during production?
Heat transfer oil-heated models (such as the ZS-BA1) can reach 200°C in approximately 45 minutes. They are equipped with an automatic alarm system that displays the temperature in… Read the full answer
15 What are the consumables used in heat transfer printing? Do the blankets need to be replaced frequently?
The main consumables are transfer paper and felt belts. The paper is disposable, while the felt belts are replaced periodically. The ZS-BA1 uses DuPont felt with a thickness of 10… Read the full answer
16 How wide can the width of a mass-produced model be?
The Apparel Edition ZS-BA measures 1700 / 1900 mm, the Professional Edition ZS-BB covers 1300–3300 mm, the Deluxe Edition ZS-BC is 2000 mm, the Extra-Wide Edition ZS-BF reaches 330… Read the full answer
17 What levels of speed and output can mass-produced models achieve?
Production models range in speed from 90 m/h to 1,600 m/h; the Deluxe ZS-BC model has a maximum speed of 1,600 m/h, while the Digital Deluxe ZS-BD model reaches a maximum of 2,000… Read the full answer
18 Drum diameters vary in size. How should you choose the right one?
Drum diameters range from 270 mm to 1,500 mm: the Standard Edition and Professional Edition typically range from 270 to 800 mm, the Deluxe ZS-BC model comes in 800, 1000, and 1200… Read the full answer
19 Do mass-produced models have high power output? What are the requirements for power supply and installation space?
The power ratings of our mass-produced models range from 13 kW to 146 kW; larger models typically operate on 380 V three-phase power. Before you place an order, we will provide a c… Read the full answer
20 Can the large machine be equipped with automatic unwinding, rewinding, and web guiding?
Yes. Mass-production models are typically equipped with dual stations or automatic unwinding and rewinding systems, and both tension control and web guiding can be adjusted accordi… Read the full answer
21 Can a digital rotary press perform hot stamping?
Yes. The ZS-BA Heat Sublimation Roller Digital Printing Machine (Hot Stamping Machine) supports both hot stamping and heat transfer processes, with a print width of 1,300–2,000 mm… Read the full answer
22 What products is the extra-wide 3,300 mm model designed for?
The ZS-BF is a 3,300-mm ultra-wide-width machine equipped with double-layer rollers, primarily used for the continuous production of wide-width fabrics such as home textiles and be… Read the full answer
23 What products are small drum machines and dedicated mouse pad machines each suitable for?
The small-format roller machine has an effective heating area of 200 × 700 mm, 6 kW, and a compact footprint, making it suitable for prototyping, small cut pieces, and narrow items… Read the full answer
Inquire about the detailed specifications for this device
Please provide us with the material, roll width, speed, and target production capacity, and our engineers will evaluate the equipment configuration and delivery time.
- One-on-One Engineer Evaluation
- Configuration Plan Based on Materials and Production Capacity
- We will respond within one business day
You can also contact us directly
- Email [email protected]
- Phone +86 13713137075
- WhatsApp +86 13713137075
