Rhinestone Brush Machine

Designing Equipment to Meet Actual Production Goals

The ZS-JF 1060 Rhinestone Setting Machine is used for the rhinestone setting and brushing processes in the production of footwear, lingerie, children’s clothing, T-shirts, leather goods, handbags, hair accessories, hats, and other decorative items.The machine is controlled via a PLC touchscreen and operated with a foot switch. Height adjustment is achieved through high-precision lifting screws and stepper motors, while a suction motor secures the rhinestone template to the worktable, allowing the machine to automatically complete the rhinestone brushing process.The rhinestone setting area is available in four sizes: 1000×600 mm, 1200×800 mm, 1300×600 mm, and 1900×900 mm, allowing selection based on the dimensions of the workpiece.

Equipment Advantages

1. No skilled workers required; quick to learn:No skilled labor is needed; ordinary workers can operate the machine after training, effectively addressing the jewelry processing industry’s challenges of recruitment difficulties and reliance on skilled workers.
2. High Rhinestone Brushing Speed:The machine can perform rhinestone brushing at a rate of 7–12 pattern sheets per minute—several times faster than manual labor—making it ideal for large-volume rhinestone brushing orders and significantly shortening the delivery cycle for each batch.
3. PLC Touchscreen Control:The PLC touchscreen control system provides an intuitive interface for parameter settings and operational status display. The control panel also features adjustment knobs and an emergency stop button for convenient on-site adjustments.
4. Foot Switch Operation:The machine is controlled via a foot switch, allowing operators to start and stop the equipment while handling rhinestone templates with both hands, resulting in a more seamless workflow.
5. High-Precision Lifting Screw:The lifting mechanism uses a high-precision lifting screw combined with a stepper motor drive, ensuring precise height control and helping maintain stable contact between the worktable and the workpiece during rhinestone brushing.
6. Suction Motor Suction and Positioning:The rhinestone template is secured in place by a suction motor to prevent displacement during the rhinestone brushing and drilling process; the standard suction motor has a power rating of 1800W, while the 1900×900mm large-format model uses a 3600W motor.
7. Simple Workflow:After the machine automatically applies the rhinestone template, a worker applies the paper backing to complete the process, ensuring a seamless transition between steps. The machine can be used as a standalone unit or integrated into a production line with multiple machines for continuous operation, allowing for flexible configuration of the number of units based on production volume.
8. Compatible with a wide range of rhinestone types:It supports hot-fix rhinestones (flat-bottomed), square rhinestones, rectangular rhinestones, oval rhinestones, triangular rhinestones, and pointed-bottom rhinestones, covering common jewelry processing needs.

Applicable Industries and Use Cases

This machine is suitable for the footwear, lingerie, children’s apparel, T-shirt,leather, handbags, hair accessories, hats, and other accessory processing industries. It can be used for rhinestone setting and rhinestone brushing, making it ideal for orders requiring bulk processing of rhinestones, square rhinestones, rectangular rhinestones, oval rhinestones, triangular rhinestones, and pointed-bottom rhinestones.Since the equipment requires no skilled labor and features fast rhinestone brushing speeds, it is particularly suitable for accessory manufacturers needing to rapidly scale up production during peak order seasons and achieve high output with minimal labor. It can also be integrated into a continuous production line by coordinating multiple machines in a cyclical production process, working in conjunction with subsequent sticker application and heat-pressing processes.Before mass production, it is recommended to conduct a test run using actual rhinestone templates to verify adhesion performance and optimize the rhinestone brushing speed settings.

Technical Specifications

Core Configuration

The core configuration determines the equipment’s operating mode and adhesion positioning performance; it also constitutes the core structure of the entire machine and primarily includes the following components.

Model Configurations

The following table lists the main configuration differences among four standard models based on drilling area. Select the appropriate model based on workpiece dimensions and production volume.

Note:The above specifications are for reference purposes only for standard configurations. The drilling width, motor power, suction motor power, and overall machine dimensions may be adjusted based on actual workpieces and customization requirements. Final specifications are subject to technical confirmation and the terms of the contract.

Operating and Safety Instructions

While the equipment is running, the worktable moves up and down and the exhaust fan is operating. Before operating or cleaning the worktable, stop the machine and ensure all moving parts have come to a complete stop. Never reach into the lifting screw or drive mechanisms.When replacing rhinestone templates or adjusting the rhinestone setting position, turn off the vacuum before removing or placing workpieces to prevent rhinestone templates and drill chips from being sucked into the air duct. The equipment operates on AC 220V / 50Hz and must be reliably grounded. Keep the electrical cabinet dry and clean; non-professionals must not open it for maintenance.The suction motor and variable frequency drive may become hot after prolonged operation. Keep the machine’s ventilation openings clear and regularly clean the air duct filters to prevent a decrease in suction power from affecting the clamping performance. Routinely inspect the lubrication of the lifting screw, the position of the proximity switches, and the condition of the foot switch cables as specified in the manual; if any abnormalities are detected, shut down the machine immediately for maintenance.

Selection Recommendations

When selecting a model, first confirm the maximum outer dimensions of the rhinestone pattern and choose the rhinestone setting area accordingly: For standard small items and medium-sized patterns, select the 1000×600 mm, 1200×800 mm, or 1300×600 mm specifications.all with a total machine power of 2500W; for large-format workpieces or when more designs need to be arranged in a single batch, the 1900×900mm specification is recommended. This model features a 3600W suction motor and a total power of 4500W, offering stronger suction but also resulting in greater equipment weight and a larger footprint.In terms of production capacity, a single machine can process 7–12 pattern sheets per minute. For large orders, multiple machines can be used in a continuous production cycle to achieve higher output with less floor space and labor.Additionally, verify the workshop’s power capacity (the 1900×900mm model requires a 4500W power allocation), worktable space, and feed path, and ensure that the stone types to be processed fall within the machine’s compatible range.

Applications

The Rhinestone Brush Machine is suitable for the footwear, lingerie, children’s apparel, T-shirt,leather, handbags, hair accessories, and hats. It is used for the rhinestone setting and rhinestone brushing processes and is compatible with various rhinestone types, including flat-bottomed rhinestones, square, rectangular, oval, triangular, and pointed-bottom rhinestones.Its ability to operate without skilled labor, its fast rhinestone brushing speed, and its capability for multi-machine cyclic production make it ideal for accessory processing scenarios with significant order fluctuations and tight delivery deadlines. It is also well-suited as the core equipment for the rhinestone setting process in rhinestone production lines.

To confirm the rhinestone setting width, suction motor power, compatible stone types, and equipment dimensions of the Rhinestone Setting Machine and Rhinestone Brush Machine, please refer tothe Rhinestone Setting Machine product category. You may also viewthe Heat Press Machine product category to learn aboutequipment for the heat-pressing process.You can alsocontact usfor model selection advice, trial runs of rhinestone templates, and quotation proposals.