Rotary Sublimation Transfer Machine (Proofing Machine) ZS-BA1
Equipment Model:ZS-BA1
The ZS-BA1 Rotary Sublimation Transfer Machine (Prototyping Machine) features a 10mm precision steel main side panel and Italian CNC wire-cutting technology, and is equipped with imported Taiwanese stainless steel heating tubes, heat transfer oil heating, and a blanket made from DuPont raw materials. with a drum diameter of 200 mm and effective transfer widths available in two standard specifications: 1200 mm and 1700 mm. The machine has a power rating of 7 kW / 9 kW and can heat up to 200°C in approximately 45 minutes. It is suitable for thermal sublimation transfer prototyping and small-batch production on materials such as fabric rolls, cut pieces, footwear and headwear, sublimation printing for crafts, gifts, and other materials.
Rotary Sublimation Transfer Machine
Designing Equipment to Meet Actual Production Goals
The ZS-BA1 Rotary Sublimation Transfer Machine (Prototyping Machine) is designed for sublimation transfer prototyping and small-batch production on materials such as fabric rolls, cut pieces, footwear and headwear, handicrafts, and gifts.The machine features 10mm precision steel main wall panels and Italian CNC wire-cut technology, equipped with imported Taiwanese stainless steel heating tubes, a heat transfer oil heating system, and DuPont-branded felts,The drum has a diameter of 200 mm, and the effective transfer width is available in two standard specifications: 1,200 mm and 1,700 mm. Drum width and diameter can also be customized according to the customer’s actual production needs.
Equipment Advantages
- Precision Steel Main Wall Panels, CNC Machining:The main wall panels (electrical enclosure) are constructed from 10mm-thick precision steel plates and processed using Italian CNC wire-cutting technology. This ensures excellent structural rigidity and high machining precision, providing the foundation for long-term, stable operation of the entire machine.
- Imported Heating Tubes, Rapid Heating:The machine uses imported Taiwanese stainless steel heating tubes and heat transfer oil to directly heat the oil layer, reaching 200°C in approximately 45 minutes. This reduces startup wait times, making it ideal for frequent job changes typical of prototyping and small-batch production.
- Automatic Alarm System:The automatic alarm system displays the current temperature in real time. When the temperature exceeds the set value, it automatically outputs an alarm signal and triggers a warning, allowing operators to promptly detect abnormalities and prevent overheating from affecting transfer results.
- DuPont Raw Material Blanket:Features a 10 mm thick blanket made from imported DuPont raw materials from the U.S., ensuring excellent transfer results and a long service life, which helps maintain consistent transfer quality over the long term.
- Universal Joint Bearing Structure:The machine utilizes a new type of universal joint bearing, which effectively reduces bearing wear, minimizes component wear and tear, and reduces the workload of daily maintenance.
- Two Standard Width Options:Effective transfer widths are available in two standard specifications—1200 mm and 1700 mm—corresponding to actual roller widths of 1360 mm and 1860 mm, respectively. Models can be selected directly based on fabric width and prototyping requirements.
- Customizable Specifications:In addition to standard models, various specifications can be customized according to customer needs, with drum widths up to 6 meters and diameters up to 2.5 meters, facilitating compatibility with subsequent mass-production machine configurations.
Applicable Industries and Use Cases
This machine is suitable for sublimation transfer printing on various materials, including fabrics, cut pieces, footwear and headwear, handicrafts, and gifts. It is primarily used for process prototyping prior to mass production, small-batch, high-variety orders, and test printing of customer-supplied materials.The compact design and rapid heating of the prototyping machine make it ideal for use in prototyping rooms, sample rooms, and small-batch production lines. By conducting test prints on actual fabrics and designs, process parameters such as temperature, pressure, speed, and tension can be verified in advance. Based on these results, the web width and configuration of mass-production machines can be determined, thereby reducing the risk associated with directly selecting mass-production equipment.
Technical Specifications
| Item | 1200mm Model | 1700mm Model |
|---|---|---|
| Name | Roller Transfer Printer (Proofing Machine) | |
| Model | ZS-BA1 | |
| Drum Diameter | 200 mm | 200 mm |
| effective transfer width | 1200 mm | 1,700 mm |
| Actual drum width | 1,360 mm | 1,860 mm |
| Heating Method | Heating tubes, heat transfer oil heating | |
| Blanket Material | Imported DuPont raw materials | |
| Machine Current | 25A | 32A |
| Machine Power | 7 kW | 9 kW |
| Winding Method | 3 Unwind, 2 Wind | 3 out, 2 in |
| Installation Dimensions | 2400 × 1880 × 1050 mm | 2400 × 2180 × 1450 mm |
| Weight | 550 kg | 650 kg |
Key Specifications
| Specifications | Description |
|---|---|
| Control Panel | Centralized control system that displays the current temperature in real time and allows for setting operating parameters |
| Imported Brand Motors | Features imported brand motors to provide stable power for drum rotation and material feeding |
| Circuit Board | Electrical components are centrally arranged for easy inspection and maintenance |
| Emergency stop switch | Allows immediate shutdown in case of abnormalities to ensure operational safety |
| Handle | Used for manual operation and adjustment during equipment operation |
| Main Wall Panel | 10mm precision steel plate, CNC wire-cut machined in Italy |
| Universal Joint | Reduces bearing wear and minimizes component wear |
Note:The above dimensions are for standard models; custom specifications are available upon request. Drum widths can reach up to 6 meters, and drum diameters up to 2.5 meters. We provide customers with suitable and practical configuration solutions; final specifications are subject to technical confirmation and the contract.
Operating and Safety Instructions
The equipment uses heat transfer oil for heating; the drum, heating elements, and oil lines reach high temperatures during operation. Protective gloves must be worn during operation and cleaning; direct contact with the drum and oil line components is strictly prohibited.Before loading or unloading material, replacing the felt, or adjusting the web width, the equipment must be shut down and it must be confirmed that the drum has come to a complete stop and the temperature is within a safe range. The equipment operates at a current of 25A / 32A and must be reliably grounded. The electrical cabinet must be kept dry and clean; non-professionals must not open it for maintenance.If the automatic alarm system triggers an over-temperature alert, immediately shut down the equipment and inspect the temperature control system; resume production only after confirming that the malfunction has been resolved. routinely check the heat transfer oil level, heating element wiring, universal joint bearing lubrication, and emergency stop switch status as specified in the manual. If oil leakage, unusual noises, or abnormal temperature fluctuations are detected, shut down the equipment immediately for inspection and repair.
Model Selection Recommendations
When selecting a model, first confirm the maximum print width required: for standard small samples and medium-width fabrics, choose the 1200mm model, which has an effective transfer width of 1200mm, an actual roller width of 1360mm, a machine current of 25A,machine power of 7 kW, equipment weight of 550 kg, and installation dimensions of 2400 × 1880 × 1050 mm;For fabrics requiring coverage of widths up to 1,700 mm, we recommend the 1,700 mm model, which has an actual drum width of 1,860 mm, a machine current of 32 A, a power rating of 9 kW, a weight of 650 kg,with installation dimensions correspondingly increasing to 2400×2180×1450mm. If future mass production requires a width exceeding the above range, custom models can be manufactured to order, with a roller width of up to 6 meters and a roller diameter of up to 2.5 meters.In addition, verify that the workshop’s power supply capacity meets the power requirements of 7 kW / 9 kW and the current requirements of 25 A / 32 A; reserve sufficient space for equipment placement and material feeding; and ensure that the workshop’s ventilation meets the operational requirements for the heat transfer oil heating equipment.
Applications
The ZS-BA1 Rotary Sublimation Transfer Machine (Prototyping Machine) is suitable for sublimation transfer processing on various materials, including fabrics, cut pieces, footwear and headwear, handicrafts, and gifts. It is primarily used for process prototyping prior to mass production and for small-batch, high-variety orders.With a 200mm drum, two effective transfer widths (1200mm and 1700mm), and two power configurations (7kW and 9kW), it meets the verification needs for common fabrics and process parameters;Equipped with imported Taiwanese stainless steel heating elements, heat transfer oil heating, and DuPont felt, it enables test printing with a short warm-up time, helping customers verify process conditions such as temperature, pressure, speed, and tension before investing in mass-production equipment.
To confirm the effective transfer width, drum diameter, power configurations, and installation dimensions of the Rotary Sublimation Transfer Machine (prototyping machine), please refer tothe Rotary Sublimation Transfer Machine product category, or viewthe ZS-BA Rotary Sublimation Transfer Machine (Apparel Edition)for information on mass-production models.You can alsocontact usfor model selection advice, sample printing trials, and quotation proposals.
Configured for stable mass production
- 10mm-thick precision steel main wall panels, CNC wire-cut machined in Italy
- Imported Taiwanese stainless steel heating tubes with heat transfer oil; heats up to 200°C in approximately 45 minutes
- Automatic alarm system displays temperature in real time and triggers an alarm in case of overheating
- 10mm-thick DuPont (U.S.) raw material blanket for excellent heat transfer results
- New universal bearings reduce wear and tear on components
- Effective transfer width available in two standard specifications: 1200 mm and 1700 mm
- Customizable drum width (up to 6 meters) and drum diameter (up to 2.5 meters)
Matching Processes to Material Properties
Expand Modules According to Production Line Requirements
Frequently Asked Questions About “Rotary Sublimation Transfer Machine”
12 What is the difference between a prototype machine and a mass-production machine, and how should I choose between them?
The ZS-BA1 proofing machine has a drum diameter of 200 mm and is available in two effective widths: 1,200 mm and 1,700 mm. It is used to validate process parameters and for small-b… Read the full answer
13 What is the maximum transfer width? Can it be customized?
Standard widths include 1,200 mm and 1,700 mm, among others. Both the width and the roller dimensions can be customized to order, with rollers available in widths up to 6 meters an… Read the full answer
14 How long does it take for the machine to heat up? Does the temperature remain stable during production?
Heat transfer oil-heated models (such as the ZS-BA1) can reach 200°C in approximately 45 minutes. They are equipped with an automatic alarm system that displays the temperature in… Read the full answer
15 What are the consumables used in heat transfer printing? Do the blankets need to be replaced frequently?
The main consumables are transfer paper and felt belts. The paper is disposable, while the felt belts are replaced periodically. The ZS-BA1 uses DuPont felt with a thickness of 10… Read the full answer
16 How wide can the width of a mass-produced model be?
The Apparel Edition ZS-BA measures 1700 / 1900 mm, the Professional Edition ZS-BB covers 1300–3300 mm, the Deluxe Edition ZS-BC is 2000 mm, the Extra-Wide Edition ZS-BF reaches 330… Read the full answer
17 What levels of speed and output can mass-produced models achieve?
Production models range in speed from 90 m/h to 1,600 m/h; the Deluxe ZS-BC model has a maximum speed of 1,600 m/h, while the Digital Deluxe ZS-BD model reaches a maximum of 2,000… Read the full answer
18 Drum diameters vary in size. How should you choose the right one?
Drum diameters range from 270 mm to 1,500 mm: the Standard Edition and Professional Edition typically range from 270 to 800 mm, the Deluxe ZS-BC model comes in 800, 1000, and 1200… Read the full answer
19 Do mass-produced models have high power output? What are the requirements for power supply and installation space?
The power ratings of our mass-produced models range from 13 kW to 146 kW; larger models typically operate on 380 V three-phase power. Before you place an order, we will provide a c… Read the full answer
20 Can the large machine be equipped with automatic unwinding, rewinding, and web guiding?
Yes. Mass-production models are typically equipped with dual stations or automatic unwinding and rewinding systems, and both tension control and web guiding can be adjusted accordi… Read the full answer
21 Can a digital rotary press perform hot stamping?
Yes. The ZS-BA Heat Sublimation Roller Digital Printing Machine (Hot Stamping Machine) supports both hot stamping and heat transfer processes, with a print width of 1,300–2,000 mm… Read the full answer
22 What products is the extra-wide 3,300 mm model designed for?
The ZS-BF is a 3,300-mm ultra-wide-width machine equipped with double-layer rollers, primarily used for the continuous production of wide-width fabrics such as home textiles and be… Read the full answer
23 What products are small drum machines and dedicated mouse pad machines each suitable for?
The small-format roller machine has an effective heating area of 200 × 700 mm, 6 kW, and a compact footprint, making it suitable for prototyping, small cut pieces, and narrow items… Read the full answer
Inquire about the detailed specifications for this device
Please provide us with the material, roll width, speed, and target production capacity, and our engineers will evaluate the equipment configuration and delivery time.
- One-on-One Engineer Evaluation
- Configuration Plan Based on Materials and Production Capacity
- We will respond within one business day
You can also contact us directly
- Email [email protected]
- Phone +86 13713137075
- WhatsApp +86 13713137075